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Mobile plant and equipment insurance may cover eligible machinery such as excavators, loaders, skid steers and forklifts against accidental damage, theft, fire and specified transit risks. Depending on the policy, separate sections or extensions may also be available for road-risk liability, hired-in plant, business interruption and machinery breakdown.
A single item of mobile plant can represent a substantial business asset, and neither the vehicle transporting it nor the worksite automatically insures it. Mobile plant and equipment insurance in Australia exists to carry that asset risk, and the policy has to match how the machine is owned, used, moved and stored. One framing helps throughout this guide: damage to your machine, internal breakdown, liability for damage your machine causes, and lost income while it is repaired are four different jobs, and no single policy section does another's work.
upcover arranges mobile plant and equipment insurance for eligible Australian businesses (AFSL 539078).
Have a machine to insure? Explore mobile plant and equipment insurance options based on your machinery, activities and hire arrangements.
Portable tools are not automatically insured as part of the machine. Power tools, laser levels and handheld equipment usually sit under tools of trade insurance instead.
How you hold the machine changes what the policy needs to do.
Owned plant is the simplest case: the sum insured, the attachments and the storage arrangements should match reality.
Financed plant adds the lender. The financier's interest should be noted on the policy, and the settlement basis matters, because the insurer does not automatically pay out the finance balance. If the machine is written off, the business may remain responsible for any difference between the insurance settlement and the finance balance.
Hired-in plant brings the hire agreement into play. Hire contracts commonly make the hirer responsible for the machine, sometimes at replacement value, sometimes with continuing hire charges while it is repaired. A damage waiver in a hire agreement is not necessarily insurance. It may only release the hirer from specified damage, and it may leave theft, transit or liability exposures untouched. Read the agreement, then check the hired-in plant section against it.
Hired-out plant splits into dry hire, where the customer operates the machine, and wet hire, where your operator goes with it. Some plant wordings exclude dry hire altogether, so the arrangement must be declared and accepted before the keys change hands. Cross-hire and sub-hire arrangements need declaring too.
The material-damage core of a plant policy may cover:
For each of these explained in detail, plus the exclusions that sit beside them, see what does mobile plant insurance cover.
This is where most cover gaps live. The material-damage section protects the machine itself; these exposures need their own section, extension or policy. Depending on the insurer, they may sit in separate policies or within a combined plant program.
If your excavator damages a client's retaining wall, that claim lands on the liability section, not the material-damage section. If the hydraulic pump fails internally, that is breakdown, not accidental damage. Separating these exposures helps you check that each risk is addressed by the appropriate section.
Not sure which sections your work needs? Compare options through upcover based on your machines, activities and hire arrangements.
Mobile plant and equipment insurance handles physical loss or damage to mobile machinery. Commercial motor covers the trucks and utes that move it. Public liability addresses injury or damage caused to others. Tools of trade covers portable tools and small equipment. Machinery breakdown handles sudden internal failure, and business interruption handles the income impact after an insured event. Each product has one job; the schedule shows which sections your policy actually includes.
Maintenance and condition. Wear and tear, rust, corrosion, gradual deterioration, poor maintenance and defective parts sit outside cover.
Use and operation. Damage from overloading a machine or plant trailer beyond rated capacity may be declined. Operation by unlicensed operators, or under the influence of alcohol or drugs, is commonly excluded, as are undeclared activities, including underground work where the wording carries excavation-related exclusions or conditions.
Policy declaration. Unlisted machines, undeclared attachments, undisclosed dry hire and operation outside declared locations are the quiet killers. Theft cover may be affected where the policy's security requirements, such as immobilisers or tracking, were not met.
Other loss types. Internal mechanical or electrical breakdown (unless the extension is taken), consequential loss unless included, deliberate damage and pre-existing damage also sit outside cover.
Exclusions vary between insurers, so always check the Product Disclosure Statement (PDS).
These scenarios are illustrative only. They are not real upcover client claims. All claims are subject to policy terms, conditions and exclusions.
The policy schedule should state how each machine will be valued after a total or partial loss. Depending on the insurer, this may be market value, agreed value, replacement value or another nominated basis. The sum insured should reflect the applicable valuation method and include relevant attachments where required, because under-insuring a machine can reduce the settlement where average or underinsurance provisions apply.
Beyond the headline figures, check the sum insured per item and for the fleet, the unspecified-attachments sub-limit, the hired-in plant limit, the transit limit, and any recovery, towing or downtime limits. On the excess side, theft excesses and young or inexperienced operator excesses are common, and dry-hire or wet-hire conditions can change what applies.
Premiums vary significantly according to the machinery, insured values, activities, locations, security, operator experience, hire arrangements, claims history and selected policy sections. In practice the drivers include: machine type, age and value; total fleet value; the industry and activities, including any underground work; whether plant is owned, hired in or hired out, and dry hire versus wet hire; transit frequency; storage, GPS tracking and immobilisers; attachments; and the excess selected.
A detailed breakdown of premium factors and pricing will follow in a dedicated mobile plant and equipment insurance cost guide.
Your answers to these decide whether the policy matches the machine, or just the machine's name.
Ready to compare? Have your plant schedule, attachments, activities, storage, transport and claims history ready, then explore mobile plant and equipment insurance through upcover.
The machine, its attachments, how it travels, who operates it, and whether it is hired in or out all shape which sections the policy needs. The tables and checklists above point to the sections; the wording confirms them.
upcover is a digital-first insurance broker helping Australian small businesses get the right insurance without the paperwork or phone queues. upcover arranges mobile plant and equipment insurance for eligible Australian businesses, with access to 80+ insurance partners. Availability depends on insurer acceptance and the declared machinery and activities.
upcover Pty Ltd ABN 17 628 197 437 is a Corporate Authorised Representative (CAR 1299211) of Experience Insurance Services Pty Ltd ABN 41 657 596 506, AFSL 539078.
Eligible machinery may include excavators, skid steers, loaders, graders, forklifts, telehandlers, elevated work platforms, rollers, tractors, drilling rigs and similar plant, along with declared attachments and plant trailers. Acceptance depends on the insurer's appetite for the machine type, value and use.
It may, subject to the policy's security conditions. Requirements such as immobilisers, tracking devices or secure storage can apply, and theft cover may be affected where a required measure was not in place. Check the conditions against how your machines are actually stored.
Internal mechanical or electrical failure is commonly excluded from the material-damage section. A machinery breakdown extension may be available where sudden internal failure needs to be covered. If downtime hurts your business, ask about it specifically.
Transit cover may apply while the machine is carried on a float or trailer, including loading and unloading, where the transit is declared and the machine properly secured. Do not assume the tow vehicle's commercial motor policy covers the plant being carried; check both wordings.
Not automatically. Damage or injury your machine causes to others generally sits under a public liability policy or a dedicated plant liability section. Depending on the insurer, that may be a separate policy or part of a combined plant program, so check which sections yours includes.
A hired-in plant section may cover machines you rent and are contractually responsible for, and some options extend to continuing hire charges. Note that a hire-company damage waiver is not necessarily insurance, and it may not respond to theft, transit or liability exposures. Check the hire agreement against the policy.
Dry hire supplies the machine only, so the customer operates it, and hire contracts often shift risk to the hirer. Wet hire supplies the machine with your operator, which can create operator, contractual and third-party liability exposures for the plant owner, subject to the hire agreement and policy structure. Some plant wordings exclude dry hire, so the arrangement must be declared.
There is no flat rate. Premiums reflect the machine's type, age and value, the activities and locations, security, operator experience, hire arrangements, claims history and the sections selected. The most reliable way to gauge cost is a quote based on your actual plant schedule and use.
The information in this article has been prepared without taking into account your individual needs, objectives or financial situation. It should not be relied upon as personal advice, and it does not constitute legal or contractual advice, including in relation to hire agreements. Cover types, inclusions, exclusions, valuation methods and policy structure vary between insurers and policies. All insurance products arranged through upcover are subject to the terms, conditions, limits and exclusions contained in the relevant policy wording and Product Disclosure Statement. Before deciding whether a particular insurance product is right for you, please read the relevant PDS and consider your personal circumstances. upcover Pty Ltd ABN 17 628 197 437 is a Corporate Authorised Representative (CAR 1299211) of Experience Insurance Services Pty Ltd ABN 41 657 596 506, AFSL 539078. upcover arranges insurance products with selected insurers and underwriters and does not compare all general insurers or insurance products available in the market.
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